How fast can we get our tools? Our typical lead-times are one
to five working days. But if your need is urgent, we can usually
turn your parts around in a day (actual lead-times depend on the
size and quantity of parts, coating type and the amount of prep.
work required). There is usually no extra charge for expedited service.
Is it cheaper to only coat a small area of
the tool? No, it usually
costs more to mask off areas of the tool. Since the entire tool is
placed inside the vacuum chamber, the entire tool gets coated, except
where it is held. Applying masks takes time and may add to the coating
cost.
We position parts within the vacuum chamber to coat functional areas
of the tool with the thickest coating. Non-functional areas of the
part, or where the part is held, typically receive less coating,
resulting in little change to tolerances.
What temperatures are used during the coating
process? All of our
coatings are applied at temperatures of about 750 - 800°F. Coatings
can be applied at lower temperatures, but doing so may adversely
affect coating quality.
If you have concerns about coating temperatures, we recommend making
parts out of materials that have a 900°F, or higher, draw temperature.
Even if a part is already manufactured using a lower draw temperature,
the part can still be coated, but we suggest you give us a call to
discuss your application. (In punching and forming, we have found
that even if a part is drawn back to 56 Rc (from 60 Rc) there is
no degradation in performance.) |